Maintenance System Overhaul

$0.00

A structured 60 to 90-day program to improve PMs, scheduling, CMMS use, and reliability execution.

The Maintenance System Overhaul is North Star Reliability’s flagship service. It is designed for organizations that do not just want a report. They want help building a better maintenance system.

This service takes the findings from an assessment and turns them into action. North Star Reliability works with your team to improve preventive maintenance, strengthen scheduling and backlog management, clean up maintenance workflows, and create leadership visibility around the work that matters most.

Who This Is For

This service is designed for utilities and facilities that are ready to move from reactive maintenance toward a more organized, measurable, and sustainable maintenance program.

It is a strong fit if your organization needs help with:

  • PM optimization

  • Work order process improvement

  • Weekly maintenance scheduling

  • Backlog management

  • CMMS cleanup and reporting

  • Asset prioritization

  • Contractor tracking

  • KPI dashboards

  • Leadership maintenance reporting

What’s Included

1. PM Optimization

A review and improvement of your preventive maintenance program, including:

  • PM review

  • PM restructuring

  • Frequency optimization

  • PM hierarchy cleanup

  • Identification of missing or low-value PMs

2. Scheduling System

A practical scheduling process your team can use consistently, including:

  • Weekly scheduling process

  • Backlog management

  • Labor visibility

  • Planning workflows

  • Work prioritization structure

3. CMMS Optimization

Improvement of the way your CMMS supports daily maintenance execution, including:

  • Work order workflow review

  • Asset hierarchy cleanup recommendations

  • Reporting structure

  • KPI dashboard framework

  • Data quality improvements

4. Reliability Framework

A reliability structure focused on the assets and failures that matter most, including:

  • Asset criticality ranking

  • Failure tracking

  • Root cause structure

  • Maintenance prioritization

  • Risk-based decision support

5. Leadership Reporting

Clear reporting tools to help supervisors and leadership understand maintenance performance, including:

  • Executive KPI dashboard

  • Priority roadmap

  • Implementation guidance

  • Recommended follow-up actions

Timeframe

60 to 90 days

This timeframe creates enough structure to make meaningful progress while keeping the work focused, achievable, and actionable.

Investment

Starting at $15,000 to $25,000

Pricing depends on the number of facilities, CMMS complexity, staff involvement, asset volume, and implementation scope.

For larger or more complex organizations, customized engagements may range higher depending on the level of support required.

Outcome

The goal of the Maintenance System Overhaul is to help your organization build a maintenance system that is easier to manage, easier to measure, and easier to sustain.

By the end of the engagement, your team will have a stronger PM program, clearer scheduling process, better use of your CMMS, improved backlog visibility, and a practical roadmap for continued reliability improvement.

A structured 60 to 90-day program to improve PMs, scheduling, CMMS use, and reliability execution.

The Maintenance System Overhaul is North Star Reliability’s flagship service. It is designed for organizations that do not just want a report. They want help building a better maintenance system.

This service takes the findings from an assessment and turns them into action. North Star Reliability works with your team to improve preventive maintenance, strengthen scheduling and backlog management, clean up maintenance workflows, and create leadership visibility around the work that matters most.

Who This Is For

This service is designed for utilities and facilities that are ready to move from reactive maintenance toward a more organized, measurable, and sustainable maintenance program.

It is a strong fit if your organization needs help with:

  • PM optimization

  • Work order process improvement

  • Weekly maintenance scheduling

  • Backlog management

  • CMMS cleanup and reporting

  • Asset prioritization

  • Contractor tracking

  • KPI dashboards

  • Leadership maintenance reporting

What’s Included

1. PM Optimization

A review and improvement of your preventive maintenance program, including:

  • PM review

  • PM restructuring

  • Frequency optimization

  • PM hierarchy cleanup

  • Identification of missing or low-value PMs

2. Scheduling System

A practical scheduling process your team can use consistently, including:

  • Weekly scheduling process

  • Backlog management

  • Labor visibility

  • Planning workflows

  • Work prioritization structure

3. CMMS Optimization

Improvement of the way your CMMS supports daily maintenance execution, including:

  • Work order workflow review

  • Asset hierarchy cleanup recommendations

  • Reporting structure

  • KPI dashboard framework

  • Data quality improvements

4. Reliability Framework

A reliability structure focused on the assets and failures that matter most, including:

  • Asset criticality ranking

  • Failure tracking

  • Root cause structure

  • Maintenance prioritization

  • Risk-based decision support

5. Leadership Reporting

Clear reporting tools to help supervisors and leadership understand maintenance performance, including:

  • Executive KPI dashboard

  • Priority roadmap

  • Implementation guidance

  • Recommended follow-up actions

Timeframe

60 to 90 days

This timeframe creates enough structure to make meaningful progress while keeping the work focused, achievable, and actionable.

Investment

Starting at $15,000 to $25,000

Pricing depends on the number of facilities, CMMS complexity, staff involvement, asset volume, and implementation scope.

For larger or more complex organizations, customized engagements may range higher depending on the level of support required.

Outcome

The goal of the Maintenance System Overhaul is to help your organization build a maintenance system that is easier to manage, easier to measure, and easier to sustain.

By the end of the engagement, your team will have a stronger PM program, clearer scheduling process, better use of your CMMS, improved backlog visibility, and a practical roadmap for continued reliability improvement.